Cement Clinker Precursor Production in an Electrolyser

Zishuai Zhang, Benjamin A. W. Mowbray, Colin T. E. Parkyn, Chris Waizenegger, Aubry S. R. Williams, Eric W. Lees, Shaoxuan Ren, Yongwook Kim, Ryan P. Jansonius, Curtis P. Berlinguette*. Energy & Environmental Science (2022)

Abstract

The manufacture of cement is the single largest industrial source of CO2 emissions. Here, we report an electrochemical flow reactor that continuously converts limestone into calcium hydroxide, a chemical precursor to cement clinker, at high product formation rates. This three-compartment electrolyser operates with approximately 100% current efficiency and generates pure O2, H2, and CO2 streams that can be utilized downstream without purification. A preliminary life-cycle analysis indicates that this electrochemical process can decrease CO2 emissions per tonne of cement and potentially achieve cost parity with incumbent cement manufacturing.